AI-based Prototype

Factory OS | Affordable, Sustainable Housing

My Role
Senior Director
Engagement Lead
Timeline
2021 - 2023
Using AI-driven building design and advanced manufacturing to build affordable, sustainable housing

Can artificial intelligence design a viable building? And, if so, how much could it speed construction of Bay Area homes?

In a housing-starved market like the Bay Area, some property developers are turning to the promise of AI, hoping to cut down on design and building time and save money in the process.

The Phoenix will be built at about half the cost, time, and carbon footprint of a typical multi-family building in the San Francisco Bay Area.

But in an area known for its permitting nightmares — especially in San Francisco, where putting up housing takes nearly a year longer than anywhere else in the state — all that computer brain power could find itself wrapped up in red tape.

A bevy of cutting-edge products promise to use sophisticated generative AI — think ChatGPT, but in 3D — to automatically run code-compliant wiring through digital buildings, imagine fantastical structures from a sketch, and schedule contractors down to the minute.

Industrialized construction powers more predictable building processes

Research from Autodesk taked into account ~10 building criteria, ranging from cost to carbon footprint to ease of living.

In addition to accelerating and improving design, there is great opportunity in transforming construction. The global population is expected to grow by two billion people in the next 30 years. To create enough housing, workplaces, and schools for this urbanized population, the equivalent of a New York City’s worth of buildings must be constructed every month until 2050. And this must be done at the same time as eliminating net carbon emissions from the built environment.

Current construction processes are far too slow and carbon-intensive to meet the challenge. Construction needs to be reinvented, and one way to do this is through manufacturing buildings in a factory. This allows buildings to be more like products than one-offs, and it reduces waste, time, and cost while enhancing safety and reliability. This application of manufacturing principles to the built environment is known as industrialized construction.

How to Bring Sustainable Design and Construction into Focus? With Generative AI

The process of physical and digital automation for The Phoenix will result in a set of buildings that is both efficient and loved by residents.

“Architecture and buildings is about 40% of the global carbon problem,” said David Benjamin, director of architecture, engineering, and design research at Autodesk, whose team applied the software to the project.

The impossible problem that AI can help with is how are we going to drastically increase the total amount of floor area while we’re drastically decreasing the total carbon emissions from all buildings? Using the parameters of the former Phoenix site and the fixed dimensions of the Factory_OS units, the team modeled how seven smaller structures and one large bar-shaped building could be moved around to optimize for green space, walkability to BART, sunlight, noise reduction and other criteria.

A Groundbreaking Software Prototype for Industrialized Construction

AI software from Autodesk and others promises to design affordable housing and other buildings better and faster.

The research prototype can spit out thousands of building designs, taking into account criteria ranging from cost to carbon footprint.

Decreasing The Cost and Carbon of Applying Facades

The builders of The Phoenix, Factory_OS, have cracked the code for industrialized construction. They use rapid factory production to build housing modules that can be trucked to project locations and assembled by crane. To quickly move models from design to production to residents moving in, the team harnesses Autodesk’s cloud-based workflows for collaboration.

The Phoenix will be built at about half the cost, time, and carbon footprint of a typical multi-family building in the San Francisco Bay Area.

Reducing Risk and Radically Improving Time to Completion

With a focus on prefabrication, this innovative process removes the unpredictability of a traditional construction site. And the convergence of design, construction, and manufacturing workflows dramatically accelerates the speed to completion. The Phoenix units will be erected in about two weeks whereas traditional processes typically take close to a year.

Watch the video and read more about the project here